California Gasket and Rubber Corporation Presents

 

The Los Angeles Rubber Group, Inc Chemical Resistance of Elastomers

 

The following chemical resistance evaluation of various elastomers has been assembled by The Los Angeles Rubber Group,Inc based on the published literature of various polymer suppliers, rubber manufacturers and sources including:

 
  • Asahi Glass
  • Bayer
  • Copolymer Rubber and Chemical Corporation 
  • Cytec
  • Dow Corning Corporation
  • DuPont Dow Elastomers
  • Dyneon
  • Federal Mogul Corporation 
  • Goodyear Tire and Rubber Company
  • Handbook of Plastics and Elastomers, Harper
  • Hutchinson
  • Malaysian Rubber Bureau
  • Parker Seal Company
  • Precision Rubber Products Corporation
  • Thiokol Corporation
  • Uniroyal
  • Zeon

The criteria used for the ratings were primarily volume swell resistance, compression set resistance, and in addition, aging resistance.  For the most part the ratings were arrived from specific data or general agreement of the above sources.  When no data or agreement was found, the ratings were arrived at by theory and analogy.  In some cases they are the considered opinion of experienced compounders.  We cannot guarantee their accuracy nor assume responsibility for their use. 

 

Several factors must always be considered when using a rubber part in service.  The most important as we see them are:

 

a.   The temperature of service.  Higher temperatures increase the effect of all chemicals on polymers.  The increase varies with the polymer and the chemical.  A compound quite suitable at room temperature might fail miserably at elevated temperatures.

   b.   Conditions of service.  A compound that swells badly might still function well as a static seal yet fail in a dynamic application.

c.   The grade of polymer.  Many types of polymers are available in different grades that vary greatly in chemical resistance.

   d.   The compound itself.  Compounds designed for other outstanding properties may be poorer in performance in a chemical than one designed       especially for fluid resistance.

 

In light of these factors, it is always best to test.

 

Each polymer is rated for use in individual chemicals at room temperature.  Where multiple chemicals are in use, refer to the rating    of the most aggressive fluid when evaluating polymer performance.  Polymers are rated as:

 

1.   Recommended.  Little or minor effect, 0-5% volume swell where applicable.

2.   Minor to moderate effect.  Rubber parts probably still useful in most applications, 5-10% volume swell where applicable.

3.   Moderate to severe effect.  Rubber parts useful in some static applications only.  10-20% volume swell where applicable.

4.   Not recommended.

---  No data available or insufficient evidence.

 

TLARGI wishes to thank DuPont Dow Elastomers for their assistance in updating this chemical resistance guide.    

 

 

 

                        Material                       Chemical Group          Generally Resistant to       Generally Attacked by

=======================================================================================

NR, IR              Natural rubber,               Polyisoprene                 Most moderate wet or           Ozone, strong acids,

                        Isoprene                                                            dry chemicals, organic         fats, oils, greases, most

                                                                                                acids, alcohols, ketones,      hydrocarbons

                                                                                                aldehydes                          

=======================================================================================

SBR, BR           Butadiene,                     Styrene,                        Similar to natural rubber        Similar to natural rubber

                        Styrene butadiene          Butadiene

                                                            Copolymer,

                                                            Polybutadiene

=======================================================================================

IIR                    Butyl                             Isobutylene,                   Water and steam                 Petroleum solvents,

                                                            Isoprene,                                                                 coal, tar, solvents,

                                                            polymer                                                                   aromatic hydrocarbons

=======================================================================================

EPM,                Ethylene                       Ethylene                       Water, steam and brake       Mineral oils and

EPDM               propylene                      Propylene                      fluids                                   solvents, aromatic

                                                            copolymer and                                                         hydrocarbons

                                                            terpolymer

=======================================================================================

NBR                 Nitrile                            Butadiene,                     Many hydrocarbons, fats,     Ozone, ketones, esters,

                                                            Acrylonitrile                   oils, greases, hydraulic         aldehydes, chlorinated

                                                            copolymer                     fluids, chemicals                  and nitro hydrocarbons

=====================================================================================

HNBR               Hydrogenated                Butadiene,                     Similar to NBR but with        Ozone, ketones, esters,

                        nitrile                            Acrylonitrile                   improved chemical               aldehydes, chlorinated

                                                            copolymer                     resistance and higher           and nitro hydrocarbons

                                                                                                service temperature

=======================================================================================

CO1, ECO          Epichlorohydrin              Epichlorohydrin              Similar to nitrile with             Ketones, esters,

                                                            polymer and                  ozone resistance                 aldehydes, chlorinated 

                                                            copolymer                                                               and nitro hydrocarbons

=======================================================================================

CR                    Neoprene                      Chloroprene                   Moderate chemicals             Strong oxidizing acids,

                                                            polymer                         and acids, ozone, oils,         esters, ketones,

                                                                                                fats, greases, many             chlorinated, aromatic

                                                                                                oils, and solvents                 and nitro hydrocarbons

=======================================================================================

CSM                 HypalonŇ                      Chlorosulfonated            Similar to Neoprene              Concentrated oxidizing

                                                            polyethylene                  with improved acid and         acids, esters, ketones,

                                                                                                ozone resistance                 chlorinated, aromatic

                                                                                                                                          and nitro hydrocarbons

=======================================================================================

CM, CPE           TyrinŇ                           Chlorinated                    Similar to Neoprene              Concentrated oxidizing

                                                            polyethylene                  with improved acid and         acids, esters, ketones,

                                                                                                ozone resistance                 chlorinated, aromatic

                                                                                                                                          and nitro hydrocarbons

=======================================================================================

AU, EU             Urethane                       Urethane polymer           Ozone, hydrocarbons,          Concentrated acids,

                                                                                                moderate chemicals,            ketones, esters,

                                                                                                fats, oils, greases                chlorinated and nitro

                                                                                                                                          hydrocarbons

=======================================================================================

T                      Polysulfide                    Organic                         Ozone, oils, solvents,           Mercaptons, chlorinated

                                                            polysulfide                     thinners, ketones,                hydrocarbons, nitro

                                                            polymer                         esters, aromatic                   hydrocarbons, ethers,

                                                                                                hydrocarbons                       amines, hetercocyclics

=======================================================================================

Si, VMQ           Silicone                         Organic silicone             Moderate or                         Many solvents, oils,

                                                            polymer                         oxidizing chemicals,             concentrated acids,

                                                                                                ozone, concentrated             dilute sodium hydroxide

                                                                                                sodium hydroxide

=======================================================================================

 

FSI, FVMQ       Fluorosilicone                Fluorinated organic         Moderate or oxidizing           Brake fluids, hydrazine,

                                                            silicone polymer             chemicals, ozone,                ketones

                                                                                                aromatic chlorinated

                                                                                                solvents, bases

=======================================================================================

TFE/P               Tetrafluoro-                    Fluorinated copolymer    Steam, amines and amine    Aromatic hydrocarbons,

                        ethylene-propylene                                             corrosion inhibitors,              chlorinated solvents,

                                                                                                caustics, high pH media,      ethers, limited in low

                                                                                                wet sour gas, oil                  temperatures

=======================================================================================

ACM                 Polyacrylate                  Copolymer of                 Ozone, extreme                   Water, alcohols, glycols

                                                            acrylic ester and            pressure, lubricants,             alkali, esters, 

                                                            acrylic halide                 hot oils, petroleum               aromatic hydrocarbons,

                                                                                                solvents, animal and             halogenated

                                                                                                vegetable fats                      hydrocarbons, phenol

 

=======================================================================================

FKM                 Fluoroelastomer             Standard                       All aliphatic, aromatic           Ketones, low molecular

#1                                                         fluorocarbon                   and halogenated                  weight esters and

                                                            dipolymer 66%               hydrocarbons, acids,            alcohols and

                                                            fluorine                          animal and vegetable            nitro-containing

                                                                                                oils                                     compounds

=======================================================================================

FKM                 Fluoroelastomer             Standard or                   Same as FKM#2.                 Ketones, low molecular

#2                                                         specialty type                Greater chemical                 weight esters and nitro-

                                                            fluorocarbon.                  resistance                           containing compounds

                                                            Typically, >66%

                                                            fluorine

=======================================================================================

                        Zalak®                          Proprietary                    Greater resistance to            Nitrogen-containing

                                                            fluorocarbon                   acid, base, alcohol,              compounds

                                                                                                amine and ethers than FKM

                                                           

=======================================================================================

FFKM               Perfluoroelastomer         Fully fluorinated             Best fluid resistance of         Fluorocarbon-containing

                                                            fluorocarbon                   any elastomer                      refrigerants cause minor

                                                                                                                                          effects